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Application Specification
FASTON* Flag Receptacles with F" -Crimp Feature
114-2079
27 OCT 08 Rev E
NOTE
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All numerical values are in metric units [with U.S. customary units in brackets]. Dimensions are in millimeters [and inches]. Unless otherwise specified, dimensions have a tolerance of +0.13 [+.005] and angles have a tolerance of +2_. Figures and illustrations are for identification only and are not drawn to scale.
1. INTRODUCTION
This specification covers requirements for application of FASTON Flag Receptacles with the "F"-Crimp wire barrel feature. Receptacles are offered in designs fitting 187 Series and 250 Series tab widths, and are available in four mating end configurations. The 187 Series receptacles mate with 0.50 [.020] thick tabs, while the 250 Series mate with 0.81 [.032] thick tabs. Choices are shown in Figure 1 and explained in paragraph 3.2. When corresponding with Tyco Electronics Personnel, use the terminology provided in this specification to help facilitate your inquiry for information. Basic terms and features of components are provided in Figure 1.
Serrated Wire Barrel
Cutoff Tab
Typical Carrier Strip
Mating Tab Detent
Premier
Budget (Shown with Left-Hand Insulation Support Barrel; Also Available in Right-Hand Version) Economy
Floor Slots
Insulation Support Barrel
Commercial (Without Insulation Support Barrel) Commercial (With Insulation Support Barrel)
Mating Tab Engaging Rolls
Figure 1
2. REFERENCE MATERIAL 2.1. Revision Summary
S Updated document to corporate requirements S Removed artwork in Figure 3
Tyco Electronics Corporation, Harrisburg, PA TOOLING ASSISTANCE CENTER 1-800-722-1111 PRODUCT INFORMATION 1-800-522-6752 This controlled document is subject to change. For latest revision and Regional Customer Service, visit our website at
E2008
All International Rights Reserved TE logo and Tyco Electronics are trademarks.
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www.tycoelectronics.com
*Trademark. Other products, logos, and company names used are the property of their respective owners.
FASTON Flag Receptacles with F"-Crimp Feature
114-2079
2.2. Customer Assistance
Reference Base Part Number 62813 and Product Code 1091 are representative numbers of FASTON Flag Receptacles with "F"-Crimp Feature. Use of these numbers will identify the product line and expedite your inquiries through a service network established to help you obtain product and tooling information. Such information can be obtained through a local Tyco Electronics Representative or, after purchase, by calling the Tooling Assistance Center or Product Information number at the bottom of page 1.
2.3. Drawings
Customer Drawings for specific products are available from the service network. The information contained in Customer Drawings takes priority if there is a conflict with this specification or with any other technical documentation supplied by Tyco Electronics.
2.4. Specifications
The following application specifications provide information for the application of related FASTON products: Document Number 114-2028 114-2032 114-2036 114-2070 114-2078 114-2082 114-2126 Document Title FASTON 110 Series Flag Receptacles FASTON Reversible Flag Receptacles FASTON Straight Receptacles with "F"-Crimp Feature FASTON AMPLIVAR* Contact Tab FASTON Flag Receptacles with Tab Lok Feature FASTON Piggyback Receptacles FASTON "F"-Crimp Center-Strip Flag Receptacles
2.5. Instructional Material
The following list includes available instruction sheets (408-series) that provide assembly procedures for operation, maintenance and repair of tooling; and customer manuals (409-series) that provide setup, operation, and maintenance of machines. Document Number 408-1851 408-3295 408-7424 408-8024 408-8039 408-8053 408-8059 408-9640 408-9816 409-5128 409-5842 409-5852 409-5878 409-10016 409-10027 409-10029
3. REQUIREMENTS 3.1. Storage A. Ultraviolet Light
Document Title Hand Crimping Tools 90045 and 90162-1 Preparing Reel of Contacts for Application Tooling Checking Terminal Crimp Height or Gaging Die Closure Miniature Quick-Change Applicator (End-Feed Type) Heavy Duty Miniature Quick-Change Applicators (End-Feed Type) Miniature Quick-Change Applicators General Preventive Maintenance for Applicators Crimp Quality Monitor Applicators for Side-Feed and End-Feed Applications Handling of Reeled Products Basic AMP-O-LECTRIC* Model "K" Terminating Machines AMP-O-LECTRIC Model "G" Terminating Machines 354500-[ ] AMPOMATOR* CLS III-G Lead Making Machine 122500-[ ] AMPOMATOR CLS IV+ Lead-making Machine 356500-[ ] Entry Level Terminator (ELT) Machine 1338600-[ ] Stripping Modules 1490500 and 1490502 Stripping Modules 1490501 and 1490503
Prolonged exposure to ultraviolet light may deteriorate the chemical composition used in the receptacle materials.
B. Reeled Receptacles
When using reeled receptacles, store coil wound reels horizontally and traverse wound reels vertically.
C. Shelf Life
The receptacles should remain in the shipping containers until ready for use to prevent deformation to the receptacles. The receptacles should be used on a first in, first out basis to avoid storage contamination that could adversely affect signal transmissions.
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D. Chemical Exposure
Do not store receptacles near any chemicals listed below, as they may cause stress corrosion cracking in the receptacles. Alkalies Amines
NOTE
Ammonia Carbonates
Citrates Nitrites
Phosphates Citrates Sulfur Nitrites
Sulfur Compounds Tartrates
Where the above environmental conditions exist, phosphor-bronze receptacles are recommended if available.
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3.2. Product Selection
The FASTON Flag Receptacles with "F"-Crimp feature are available in a variety of series sizes, types of mating ends, and thicknesses of tabs accepted, as described in Figure 2.
RECEPTACLE THICKNESS AND TAB THICKNESS RECEPTACLE TYPE 250 SERIES x 0.81 [.032] LEFT-HAND RIGHT-HAND 187 SERIES x 0.50 [ [.020] ] LEFT-HAND
Premier with Insulation Support Budget with Insulation Support Economy with Insulation Support Commercial with Insulation Support Commercial without Insulation Support
X X X X X
X X -------
--------X
Figure 2
Premier -- Resilient rolls and a double slotted floor allow maximum compliance toward mating tabs. Each receptacle is thermally stress-relieved to help resist the effects of overstressing, often caused by production situations. Premier receptacles also are further processed to clean and lubricate the surface prior to shipping. Budget -- Construction and characteristics are much the same as the Premier, but the Budget receptacles have only one floor slot, and do not receive special processing. The 250 Series Budget receptacles are also constructed of 0.40 [.016]-thick material rather than the typical 0.46 [.018]. Economy -- Distinguishable by a large, flared lead-in and relatively low profile of the mating end rolls. Commercial -- Abbreviated roll construction conserves stock material. These receptacles have generally higher insertion forces and a somewhat lower tolerance for abuse, allowing use in applications where undisturbed connections over long periods of time are common.
3.3. Wire Selection and Preparation
This product line will accept wire sizes 0.4-5.0 mm2 [22-10 AWG] with an insulation outside diameter range of 1.52-4.06 [.060-.160]. Refer to the table in Figure 3 for a more specific listing of wire insulation ranges, categorized by wire criteria and available receptacle sizes and series.
NOTE
The applied crimp dimension (within the functional range of the product) is dependent on the termination tooling being used. Refer to the documentation (applicator logs and instruction sheets) supplied with the termination tooling for the
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CAUTION
applied crimp height. See Section 5, TOOLING.
DO NOT nick, scrape, or cut the wire conductor during the stripping operation.
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Note: Not to Scale
Stranded Wire
Strip Length 5.15-4.39 [.203-.173]
Conductors
Insulation
RECEPTACLE TYPE
RECEPTACLE WIRE INSULATION RANGE
RECEPTACLE WIRE RANGE mm2 [AWG]
WIRE APPLIED QUANTITY SIZE
WIRE BARREL CRIMP HEIGHT +0.05 [+.002] WIDTH (REF)
INSULATION SUPPORT CRIMP WIDTH (REF)
250 SERIES WITH INSULATION SUPPORT
1 1.22-1.98 1 22 1 98 [.048-.078] [.048 .078] 0.4-0.6 04 06 [22-20] [22 20] 1 Commercial 1 1 1 1 0.8 [18] 0.4 [22] 0.6 [20] 0.8 [18] 1.4 [16] 1.37 [.054] 1.37 [.054] 1.42 [.056] 1.52 [.060] 1 52 [ 060] 1.52 [.060] 1.70 [.067] 1 0.2 [24] 0.6 [20] 1.22 [.048] 1.30 [.051] 1.77 [.070] 2.79 [.110]
2.28-3.55 [.090-.140]
0.4-1.4 [22-16]
2.28-3.55 Premier, Budget, y Economy, Commercial [ 090- 140] [.090-.140] or 2.79-4.06 2 79-4 06 [.110-.160] 0.8-2.0 [ [18-14] ]
1
0.8 [18]
1.47 [.058] 3.56 [.140] 3 56 [ 140]
1
1.4 [16]
1.62 [.064]
2.79 [.110]
1
2.0 [14]
1.85 [.073]
1 Premier, P e ie Budget 1.52-2.54 1 52 2 54 [.060-.100] [.060 .100] 0.4-0.8 04 08 [22 18] [22-18] 1 1
0.4 [22] 0.6 [20] 0.8 [18]
1.17 [.046] 1.24 [.049] 1.35 [.053] 2.29 [.090]
250 SERIES WITHOUT INSULATION SUPPORT
1 1 2 2 3.0 [12] 5.0 [10] 2.0 [14] 2.16 [.085] 2.57 [.101] 3.94 [.155] 3 94 [ 155] 2.33 [.092] 2.84 [.112] None
1.52-4.06 Commercial [.060-.160]
3.0-5.0 [12-10]
3.0 [12]G
187 SERIES
1 1.52-1.77 1 52 1 77 [.060-.070] [.060 .070] 0.4-0.8 04 08 [22 18] [22-18] 1 Commercial 1 2.28-3.30 2 28 3 30 [.090-.130] [.090 .130] 0.6-1.4 06 14 [20 16] [20-16] 1 1.4 [16] 1.34 [.053] 1 0.6 [20] 0.8 [18] 1.04 [.041] 1.16 [.046] 2.28 [.090] 4.06 [.140] 1.4 [16] 1.27 [.050] 1 0.6 [20] 0.8 [18] 1.06 [.042] 1.14 [.045] 1.77 [.070 2.79 [.110]
NOTE:
Tabled information refers to all receptacles according to size, series, and stock thickness, rather than according to type (Premier, Budget, etc.). GStranded conductor only. Others accept stranded or solid conductor.
Figure 3
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3.4. Crimped Receptacle Requirements
The receptacle must be crimped onto the wire according to instructions packaged with applicable tooling. After crimping, the receptacle should appear as shown in Figure 4.
CAUTION
The wire insulation must not be damaged during the crimping process.
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A. Wire Barrel Crimp
The crimp applied to the wire portion of the receptacle is the most compressed area and is most critical in ensuring optimum electrical and mechanical performance of the crimped receptacle. The receptacle wire barrel crimp height must be within the dimension provided in Figure 3.
B. Effective Crimp Length
For optimum crimp effectiveness, the crimp must be within the area shown and must meet the crimp dimensions provided in Figure 3. Effective crimp length shall be defined as that portion of the wire barrel, excluding bellmouth(s), fully formed by the crimping tool. Instructions for adjusting, repairing, and inspecting tools are packaged with the tools. See Section 5, TOOLING.
C. Bellmouths
Front and rear bellmouths shall be evident and conform to the dimensions given in Figure 4.
D. Cutoff Tabs
The cutoff tab shall be cut to the dimensions shown in Figure 4.
0.50 [.020] Max Cutoff Tab, With 0.13 [.005] Max Burr (Front And Rear)
X
0.64 [.025] Max Front Bellmouth 0.64 .025 .015
X
0.38
Rear Bellmouth Wire Barrel Crimp Width at Tangent (See
Wire Barrel Crimp Height (See Table)
Wire Conductors And Insulation 0.38 [.015] Max Conductor Location Must Both Be Visible In This Area
0.13 [.005] Max Wire Barrel Flash
Figure 3 Table)
Section X-X
Wire Barrel Seam Closed With No Conductor Strands No Damage To Mating Area Showing
Figure 4
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E. Burrs
The cutoff burr shall not exceed the dimensions shown in Figure 4.
F. Wire Barrel Flash
The wire barrel flash shall not exceed the dimensions shown in Figure 4, Section X-X.
G. Insulation Barrel Crimp
The insulation barrel shall grip the insulation firmly. A slight cut in the insulation by the insulation barrel is permissible as this causes no problems in actual use. Insulation crimp shall comply to width and height provided in Figure 3.
H. Wire Location
The wire conductor and insulation must be visible in the transition area between the wire and insulation barrels.
I. Conductor Extension
The conductor may extend beyond the wire barrel to the maximum shown.
J. Wire Barrel Seam
The wire barrel seam must be closed with no evidence of loose wire strands visible in the seam.
K. Twist and Roll
There shall be no twist, roll, deformation or other damage to the mating portion of the crimped receptacle that will impair usage of the receptacle. See Figure 4.
L. Straightness
The force applied during crimping may cause some slight bending between the crimped wire barrel and the mating portion of the receptacle. Such deformation is acceptable provided the bending has no effect on proper mating with the tab terminal.
NOTE
Periodic inspections must be made to ensure crimped receptacle formation is consistent as shown in figure 4.
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3.5. Crimp Pull-Out Test
Crimped receptacles shall not be separated from their associated wires when subjected to forces as specified in the following table in Figure 5.
NOTE
Adjust tensile testing machine for head travel of 25.4 mm [1 inch] per minute. Directly and gradually apply force for 1 minute.
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WIRE SIZE mm2
0.4 0.6 0.8 1.4 2.0 3.0 5.0
MINIMUM FORCE AWG
22 20 18 16 14 12 10
NEWTONS
36 58 89 133 223 311 356
POUNDS
8 13 20 30 50 70 80
Figure 5
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3.6. Mating Tab Dimensions
Figure 6 shows features and dimensional requirements for tab terminals intended for mating with FASTON Receptacles.
H Min; Tab Without Shoulders Center of Detent (See Fig. 5)
B Min
0.76 [.030] Max (Side Surface Bevel To Top Surface Bevel) 45 Approx (2 Places) (c) 0.25 [.010] Max Cutoff Flash, No Wider or Thicker Than Lead Edge
C+0.03 [.001]
D
Overall Width of Shoulders Not Designated
1.14 [.045] Min F+0.07 [.003] (Use If Shoulder Exists)
A+0.13 [.005] (Front To Top Surface Bevel) E+0.2 [.008] (Use If No Shoulder Exists) 10 +2 (Typ)
Shoulders Optional
TAB SIZE (NOMINAL)
DIMENSIONS A B C D E F G H
6.35 x 0.81 [.250 x .032] W/Dimple 6.35 x 0.81 [.250 x .032] W/Hole 4.75 x 0.50 [.187 x .020] W/Dimple 4.75 x 0.50 [.187 x .020] W/Hole
NOTE:
0.89 [.035] 0.89 [.035] 0.76 [.030] 0.76 [.030]
7.80 [.307] 7.80 [.307] 6.22 [.245] 6.22 [.245]
0.81 [.032] 0.81 [.032] 0.50 [.020] 0.50 [.020]
6.35 [.250] 6.35 [.250] 4.75 [.187] 4.75 [.187]
3.86 [.152] 4.52 [.178] 2.54 [.100] 3.18 [.125]
4.06 [.160] 3.40 [.134] 3.81 [.150] 3.18 [.125]
1.27 [.050] 1.27 [.050] 1.14 [.045] 1.14 [.045]
8.94 [.352] 8.94 [.352] 7.36 [.290] 7.36 [.290]
c. Bevel need not be a straight line if within confines shown, or a radius of G+0.50 [+.020] may be substituted. d. Tab shall be flat (0.3 mm2/mm2 [.001 inch/inch]); and free from burrs greater than 10% of tab thickness, or raised plateaus except as noted in Paragraph 3.8. e. Dimensional measurements shall not include plating, burrs, or flatness tolerance.
Figure 6
3.7. Tab Retention and Detent Configurations
A tab configuration having no locking feature may be used for applications where low mating retention forces are desirable. Where higher forces are sought, a tab with a detent meeting the requirements of Figure 7 should be used. Hole detents provide the greatest retention forces, while dimples provide acceptable medium-range forces.
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L Dia
K+0.13 [.005]
Spherical Radius, 0.07 [.003] Deep Min (2Places) Round
J+0.13 [.005]
Radius, 0.07 [.003] Deep Min (2 Places) Rectangular
Dimple Detents
Hole Detents NOTE: L Dia Thru Hole f. Dimension applies to dimple detents only. g. Hole or dimple detents may be at the same location or the longitudinal centerline if no shoulder or obstruction is present at the base of the tab.
TAB WIDTH (NOMINAL)
6.35 [.250] 4.75 [.187]
J(f)
2.36 [.093] 1.57 [.062]
K(f)
1.91 [.075] 1.37 [.054]
L
1.77 +0.25/-0.13 [.070 +.010/-.005] 1.40 +0.13 [.055 +.005]
Figure 7
3.8. Mating Overcycle and Testing
The forces required to mate and unmate a test mating tab and receptacle shall be as specified in Figure 8. Measure the force using a testing device capable of holding the reading. It must also provide accurate alignment with slow and steady mating and unmating of the test tab and receptacle.
NOTE
Testing may be done using a gage as described in Residential Controls--Quick-Connect Terminals, ANSI/NEMA No. DC2--1982. Test tabs shall be dimensioned as shown in Figures 7 and 8, except that the C" dimension shall have a
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tolerance of 0.007 [+.0003] for brass tabs (0.013 [+.0005] for steel) and raised plateaus around detents shall be limited to a total of 0.025 [.001] for both sides.
FORCE (NEWTONS [POUNDS]) TAB SIZE FIRST MATING (MAXIMUM) INDIVIDUAL FIRST UNMATING (MINIMUM) AVERAGE INDIVIDUAL SIXTH UNMATING (MINIMUM) AVERAGE INDIVIDUAL
TEST TAB AND UNPLATED RECEPTACLE
6.35 [.250] 4.75 [.187] 80 [18] 67 [15] 27 [6] 22 [5] 18 [4] 13 [3] 22 [5] 13 [3] 18 [4] 9 [2]
TEST TAB AND TIN-PLATED RECEPTACLE
6.35 [.250] 4.75 [.187] 76 [17] 67 [15] 22 [5] 22 [5] 13 [3] 13 [3] 18 [4] 13 [3] 13 [3] 9 [2]
Figure 8
3.9. Repair/Replacement
CAUTION
Damaged receptacles must not be used. If a damaged receptacle is evident, it must be cut from the wire and replaced with a new one.
!
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4. QUALIFICATIONS
FASTON Flag Receptacles with"F"-Crimp Features meet Underwriters Laboratories (UL) 310 specification for quick-connect terminals, and are Listed under UL Component Listing Program-Electrical File No. E-66717. These products are also Certified under Files No. LR-49710 and LR-36371-4 of CSA International and also meet NEMA DC-2 mechanical requirements standard for quick-connect terminals.
NOTE
UL does not qualify this type of terminal when designed for application to 0.2 [24] or smaller wire.
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5. TOOLING
This section provides a selection of tools for various application requirements. Modified designs and additional tooling concepts may be available to meet other application requirements. A list of tooling recommendations and instructional material packaged with the tooling covering the full wire size range is provided in Figure 9.
NOTE
Tool Engineers have designed machines for a variety of application requirements. For assistance in setting up prototype and production line equipment, contact Tool Engineering through your local Tyco Electronics Representative
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or call the Tooling Assistance Center number at the bottom of page 1.
S Applicators Applicators are designed for the full wire size range of strip-fed, precision formed receptacles, and provide for high volume, heavy duty production requirements. The applicators can be used in bench or floor model power units.
NOTE
Each applicator is shipped with a metal identification tag attached. DO NOT remove this tag or disregard the information on it. Also, a packet of associated paperwork is included in each applicator shipment. This information
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should be read before using the applicator; then it should be stored in a clean, dry area near the applicator for future reference. Some changes may have to be made to the applicators to run in all related power units. Contact the Tooling Assistance Center number at the bottom of page 1 for specific changes.
S Power Units A power unit is an automatic or semi-automatic device used to assist in the application of a product. Power unit includes the power source used to supply the force or power to an applicator. S Hand Tools Hand crimping tools that accommodate the full wire range are designed for prototype and low-volume applications such as repair of damaged receptacles.
WIRE SIZE RANGE, AWG APPLICATOR (DOCUMENT) POWER UNIT (DOCUMENT)
122500-2, -3 (409-5852) 466725-1 (408-8039) 466725 1 (408 8039) 356500-1, -2 (409-5878) 22-18 22 18 565435-5 (409-5128) 466725-2 (408-8039) 466725 2 (408 8039) 1338600-3, -4 (409-10016) 250 122500-2, -3 (409-5852) 466529-1 (408-8024) 466529 1 (408 8024) 356500-1, -2 (409-5878) 22-16 22 16 565435-5 (409-5128) 466529-2 (408-8024) 466529 2 (408 8024) 1338600-3, -4 (409-10016) 90045 (408 1851) (408-1851)
SERIES
HAND TOOL (DOCUMENT)
Figure 9 (cont'd)
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SERIES
WIRE SIZE RANGE, AWG
APPLICATOR (DOCUMENT)
POWER UNIT (DOCUMENT)
122500-2, -3 (409-5852)
HAND TOOL (DOCUMENT)
466678-1 (408-8039) 466678 1 (408 8039) 356500-1, -2 (409-5878) 565435-5 (409-5128) 466678-2 (408-8039) 466678 2 (408 8039) 1338600-3, -4 (409-10016) 122500-2, -3 (409-5852) 567006-1 (408-8039) 567006 1 (408 8039) 356500-1, -2 (409-5878) 565435-5 (409-5128) 567006-2 (408-8039) 567006 2 (408 8039) 1338600-3, -4 (409-10016) 354500-1, -9, -11 (409-5842) 567006-3 (408-8039) 567006 3 (408 8039) 1338600-1, -2, -5, -6 (409-10016) 122500-2, -3 (409-5852) 18-14 18 14 567300-1 (408-8039) 567300 1 (408 8039) 356500-1, -2 (409-5878) 565435-5 (409-5128) 567300-2 (408-8039) 567300 2 (408 8039) 1338600-3, -4 (409-10016) 122500-2, -3 (409-5852) 680613-1 (408-8039) 680613 1 (408 8039) 250 356500-1, -2 (409-5878) 565435-5 (409-5128) 680613-2 (408-8039) 680613 2 (408 8039) 1338600-3, -4 (409-10016) 122500-2, -3 (409-5852) 686327-1 (408-8024) 686327 1 (408 8024) 356500-1, -2 (409-5878) 565435-5 (409-5128) 686327-2 (408-8024) 686327 2 (408 8024) 1338600-3, -4 (409-10016) 565712-1 (---) 1-471273-3 (409-5128) 354500-1, -9, -11 (409-5842) 567768-1 (---) 567768 1 ( ) 1338600-1, -2, -5, -6 (409-10016) 12-10 687060-4 (408-8024) 687060 4 (408 8024) 1338600-3, -4 (409-10016) 122500-2, -3 (409-5852) 1385033-1 (408-8039) 1385033 1 (408 8039) 356500-1, -2 (409-5878) 565435-5 (409-5128) 10 1385033-2 (408-8039) 1385033 2 (408 8039) 1338600-3, -4 (409-10016) --565435-5 (409-5128) 90045 (408 1851) (408-1851)
Figure 9 (cont'd)
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SERIES
WIRE SIZE RANGE, AWG
APPLICATOR (DOCUMENT)
POWER UNIT (DOCUMENT)
122500-2, -3 (409-5852)
HAND TOOL (DOCUMENT)
687801-2 (408-8024) 687801 2 (408 8024) 356500-1, -2 (409-5878) 22-18 22 18 565435-5 (409-5128) 687801-3 (408-8024) 687801 3 (408 8024) 1338600-3, -4 (409-10016) 122500-2, -3 (409-5852) 680176-1 (408-8039) 680176 1 (408 8039) 356500-1, -2 (409-5878) 187 565435-5 (409-5128) 680176-2 (408-8039) 680176 2 (408 8039) 1338600-3, -4 (409-10016) 22-16 22 16 122500-2, -3 (409-5852) 686262-4 (408-8024) 686262 4 (408 8024) 356500-1, -2 (409-5878) 565435-5 (409-5128) 686262-5 (408-8024) 686262 5 (408 8024) 1338600-3, -4 (409-10016) ---
Hand Tool 90045 ELT Machine 1338600-[ ] with Optional Stripping Module 1490500-[ ]
Typical Heavy Duty Miniature Quick-Change Applicator (End-Feed Type)
AMP-O-LECTRIC Model K" Terminating Machines 565435-5, 1-471273-3 AMP-O-LECTRIC Model G" Terminating Machine 354500-[ ] with Optional Stripping Module 1490501-[ ] AMPOMATOR CLS Lead-Making Machines 122500-[ ], 356500-[ ]
Figure 9 (end)
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6. VISUAL AID
Figure 10 shows a typical application of FASTON Flag Receptacles with an "F"-Crimp Feature. This illustration should be used by production personnel to ensure a correctly applied product. Applications which DO NOT appear correct should be inspected using the information in the preceding pages of this specification and in the instructional material shipped with the product or tooling.
WIRE STRANDS AND INSULATION MUST BOTH BE VISIBLE IN THIS AREA (WHEN INSULATION SUPPORT BARREL IS PRESENT)
WIRE BARREL SEAM CLOSED WITH NO CONDUCTOR STRANDS SHOWING
BELLMOUTH MUST BE VISIBLE
CUTOFF TAB MUST BE VISIBLE (FRONT AND REAR)
NO DAMAGE TO MATING AREA
NO EXCESSIVE WIRE BARREL FLASH
CONDUCTOR ENDS FLUSH TO, OR SLIGHTLY BEYOND, END OF WIRE BARREL
FIGURE 10. VISUAL AID
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